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Validation ofModel fora Thermoplastic Composite Material Low Carbon Vehicle Applications

The methods developed for creating and validating a thermoplastic composite (TPC) material model in LS-DYNA are presented. Included are details of the mechanical characterisation methods and test types required to fulfil the input requirements of MAT058. Model input data are validated through correlation between coupon and sub-system physical tests and simulations with justification of the boundary conditions. The test methods are explored in more detail following the sub-system model validation, giving a clear understanding of the need for integration between CAE and test. Validation of the material model is further explored with results from quasi-static and impact tests. Results show that confidence in the predictive capabilities of MAT058 is high.