Coil Winding Simulations of Electrical Machines
The winding of coils on stator teeth is a central process in the manufacture of electrical machines. The quality of the windings and the associated copper fill factor are important factors for the efficiency of electrical motors. While the copper winding process was manual labor some years ago, this process has meanwhile been completely automated and has been taken over by machines and robots. What is still left for manual labor is the setup of the machines for series production. This can be quite time consuming and costly. To support this setup process, fully understand it in all its details and speed it up, BROSE has used LS-DYNA to develop simulation models for the setup of new coil windings.
https://www.dynalook.com/conferences/14th-european-ls-dyna-conference-2023/manufacturing-process-simulation/stefanatou_brose.pdf/view
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Coil Winding Simulations of Electrical Machines
The winding of coils on stator teeth is a central process in the manufacture of electrical machines. The quality of the windings and the associated copper fill factor are important factors for the efficiency of electrical motors. While the copper winding process was manual labor some years ago, this process has meanwhile been completely automated and has been taken over by machines and robots. What is still left for manual labor is the setup of the machines for series production. This can be quite time consuming and costly. To support this setup process, fully understand it in all its details and speed it up, BROSE has used LS-DYNA to develop simulation models for the setup of new coil windings.
Stefanatou_Brose.pdf
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