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Abuse Characterization and Simulation of Battery Cells Using Layered Approach

The adoption of electric vehicles (EVs) has brought renewed attention to battery safety, particularly in scenarios where batteries are subjected to mechanical abuse, such as car crashes. The potential for battery cells to catch fire or exhibit thermal runaway under such conditions necessitates a comprehensive understanding of the underlying physics. The complex interplay of structural, thermal, electrical, and electrochemical phenomena presents a formidable challenge for accurate simulation and prediction of battery behavior. In this context, the integration of multiphysics coupling within Ansys LS-DYNA® has emerged as a crucial tool for studying battery abuse and enhancing safety measures.

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