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Meso-Scale FEA modeling to Simulate Crack Initiation and Propagation in Boron Steel

The scope of this paper focuses on the characterization and prediction of potential crack initiation and propagation in a boron-steel component under extreme impact load, utilizing a meso-scale FE (0.2 mm solid element) modeling with the MIT MMC (modified Mohr-Coulomb) fracture criterion. The MMC fracture criterion is implemented through LS-DYNA® *MAT224 and *MAT_ADD_EROSION with GISSMO option. A finite element mesh with total number of elements close to 100 million is created to investigate the accuracy of MMC criterion in predicting fracture of a boron component in a dynamic impact test. The CAE results are compared to sled test results for system force-deflection, part deformation mode and crack initiation and propagation.