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On Interply friction in Prepreg Forming Simulations

The usage of composite materials in automotive body structures has the potential of reducing weight and thereby improving energy efficiency of the vehicles. Two key factors that limit their usage are long cure time for the material and the lack of simulation support. The recent development of snap-cure or rapid-cure prepregs can address the former problem. For the latter, LS-DYNA simulations can support the design of composite parts and production process which can improve both their structural properties and manufacturability, avoiding the economic and environmental costs of trial and error used today to obtain defect free parts. This paper concerns the simulation of the forming of parts using unidirectional (UD) carbon fiber prepreg.